Zhejiang Qianjiang Motorcycle RKV 200 manuals

Owner’s manuals and user’s guides for Motorcycles Zhejiang Qianjiang Motorcycle RKV 200.
We providing 1 pdf manuals Zhejiang Qianjiang Motorcycle RKV 200 for download free by document types: Service Manual

Zhejiang qianjiang motorcycle RKV 200 Service Manual (171 pages)

Brand: Zhejiang-qianjiang-motorcycle | Category: Motorcycles | Size: 7.39 MB |

English

Table of contents

Content

2

Preface

5

Service Data

6

Maintenance Regulations

7

Identification of motorcycle

10

Special Tools

11

2．Toes for chassis overhaul

14

Specifications (QJ200-2A)

17

Fault Diagnosis

19

Diagnosis procedures

19

Basic Data

47

Specifications

48

Engine oil/Oil filter

50

Spark plug

52

Carburetor

54

Ignition timing

54

Engine oil

55

Engine oil replacement

56

Drive chain slackness

56

Front brake clearance

57

Brake pedal clearance

57

Headlamp

58

Front/rear suspension

59

Bolt/nut/fasteners

59

Wheel rim/tire

60

Tire Specifications

60

Charging system

62

Ⅰ Battery/Charging System

63

1.2 Fault Diagnosis

64

1.3 Battery

65

1.3.1 Battery Removal

65

1.3.2 Charging

65

1.4 Charging system

66

1.4.1 Short circuit test

66

67

1.6 Magneto charging coil

67

Inspection

67

Ignition System

70

Ⅱ Ignition System

71

2.2 Fault diagnosis

72

2.3 Ignition system

73

2.3.3 Trigger

74

2.4 CDI Assembly

75

2.4.1 System Inspection

75

2.5 Ignition coil

75

2.6 Trigger

76

Starting System

77

Ⅲ Starting System

78

3.2 Fault Diagnosis

79

3.3 Starter Motor

79

3.3.4 Assembly

80

3.4 Starter Relay

81

Bulbs/Switches/Instruments

82

4.2 Fault Diagnosis

84

4.5.1 Removal

85

4.5.2 Installation

85

4.6 Instrument

86

4.7 Main switch

86

4.8 Electric horn

87

4.9 Handle switch

87

Front Hydraulic Brake

89

Rear Hydraulic Brake

90

Ⅴ Braking System

91

5.2 Fault Diagnosis

92

5.3 Front Hydraulic Brake

92

5.3.2 Inspection

93

5.3.3 Installation

93

5.4 Rear Hydraulic Brake

94

5.4.3 Installation

95

Exterior

96

Front wheel

98

Steering handlebar

99

Front fork

100

7. 1 Service Data

101

7. 2 Fault Diagnosis

101

7. 3 Front wheel

102

7. 3. 2 Check

103

7. 3. 3 Replacing bearing

103

7. 4 Steering handlebar

104

7. 5 Front fork

105

7. 5. 3 Installation

106

Rear wheel

107

Rear shock absorber

108

Rear swing arm

109

Chain drive assembly

110

8. 1 Service Data

111

8. 2Fault Diagnosis

111

8. 3 Rear wheel

112

QJ200-2A Rear wheel

113

8. 5 Chain drive assembly

115

8. 5. 2． Check

116

8. 5. 4．Installation

117

Seat cushion

118

Fuel tank

119

9. 3 Fuel tank/Seat cushion

121

9. 3. 1 Disassembly

121

9. 3. 1 Installation

121

X. Lubricating system

123

10. 2Fault Diagnosis

124

10. 3 Engine oil pump

125

10. 3. 1 Disassembly

125

10. 3. 2 Installation

127

XI. Carburetor

129

XII Cylinder head/Valve

133

12. 1 Service Data

134

12. 2 Fault Diagnosis

134

12. 3 Cylinder head

135

Valve locking clamp

136

Micrometer

136

12. 4 Inspection

137

Reamer

140

12. 7 Installation

142

13. 2Fault Diagnosis

146

13. 3 Cylinder block

146

13. 4 Piston

147

XIV Crankcase

150

14. 1 Service Data

151

14. 3 Crankcase

152

14.4 Clutch

154

Shell components

155

Center bearing support

155

Pressure plate

155

Plug gauge

156

Driven friction disc

156

Thickness

156

Free length

156

Needle roller bearing

157

Principal shaft assembly

158

Vice shaft assembly

158

14.4 Gearshift Mechanism

159

Measuring point

161

Point of measuring the

161

Vernier caliper

163

Width of the lock slot

163

14.6 Gear box assembly

164

Wheel gear surface

165

Drive claw

165

ⅩⅦ Emission Control System

168

Zhejiang Qianjiang Motorcycle devices

Motorcycles