Zhejiang Qianjiang Motorcycle RKV 200 Service Manual Page 164
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164
14.6 Gear box assembly
Remove the principal shaft assembly.
Remove the vice shaft assembly.
Dismantling drawing of the principal and vice shaft assemblies
1 plug; 2 shaft sleeve; 3 washer; 4 first gear wheel on the vice shaft; 5 needle roller bearing; 6 fifth gear wheel on the vice shaft; 7
spline washer; 8 fourth gear wheel on the vice shaft; 9 third gear wheel on the vice shaft; 10 gearshift wheel; 11 shaft sleeve; 12
second gear wheel on the vice shaft; 13 vice shaft; 14 thrust washer; 15 O-seal ring; 16 shaft sleeve; 17 second gear wheel on the
principal shaft; 18 third and fourth gear wheel on the principal shaft; 19 fifth gear wheel on the principal shaft; 20 retainer ring; 21
plugging column; 22 principal shaft
Principal shaft
assembly
Vice shaft
assembly
Principal shaft assembly
Vice shaft
assembly
- Content 2
- Preface 5
- Service Data 6
- Maintenance Regulations 7
- Identification of motorcycle 10
- Special Tools 11
- 2．Toes for chassis overhaul 14
- Specifications (QJ200-2A) 17
- Fault Diagnosis 19
- Diagnosis procedures 19
- Basic Data 47
- Specifications 48
- Engine oil/Oil filter 50
- Spark plug 52
- Carburetor 54
- Ignition timing 54
- Engine oil 55
- Engine oil replacement 56
- Drive chain slackness 56
- Front brake clearance 57
- Brake pedal clearance 57
- Headlamp 58
- Front/rear suspension 59
- Bolt/nut/fasteners 59
- Wheel rim/tire 60
- Tire Specifications 60
- Charging system 62
- Ⅰ Battery/Charging System 63
- 1.2 Fault Diagnosis 64
- 1.3 Battery 65
- 1.3.1 Battery Removal 65
- 1.3.2 Charging 65
- 1.4 Charging system 66
- 1.4.1 Short circuit test 66
- 67
- 1.6 Magneto charging coil 67
- Inspection 67
- Ignition System 70
- Ⅱ Ignition System 71
- 2.2 Fault diagnosis 72
- 2.3 Ignition system 73
- 2.3.3 Trigger 74
- 2.4 CDI Assembly 75
- 2.4.1 System Inspection 75
- 2.5 Ignition coil 75
- 2.6 Trigger 76
- Starting System 77
- Ⅲ Starting System 78
- 3.2 Fault Diagnosis 79
- 3.3 Starter Motor 79
- 3.3.4 Assembly 80
- 3.4 Starter Relay 81
- Bulbs/Switches/Instruments 82
- 4.2 Fault Diagnosis 84
- 4.5.1 Removal 85
- 4.5.2 Installation 85
- 4.6 Instrument 86
- 4.7 Main switch 86
- 4.8 Electric horn 87
- 4.9 Handle switch 87
- Front Hydraulic Brake 89
- Rear Hydraulic Brake 90
- Ⅴ Braking System 91
- 5.2 Fault Diagnosis 92
- 5.3 Front Hydraulic Brake 92
- 5.3.2 Inspection 93
- 5.3.3 Installation 93
- 5.4 Rear Hydraulic Brake 94
- 5.4.3 Installation 95
- Exterior 96
- Front wheel 98
- Steering handlebar 99
- Front fork 100
- 7. 1 Service Data 101
- 7. 2 Fault Diagnosis 101
- 7. 3 Front wheel 102
- 7. 3. 2 Check 103
- 7. 3. 3 Replacing bearing 103
- 7. 4 Steering handlebar 104
- 7. 5 Front fork 105
- 7. 5. 3 Installation 106
- Rear wheel 107
- Rear shock absorber 108
- Rear swing arm 109
- Chain drive assembly 110
- 8. 1 Service Data 111
- 8. 2Fault Diagnosis 111
- 8. 3 Rear wheel 112
- QJ200-2A Rear wheel 113
- 8. 5 Chain drive assembly 115
- 8. 5. 2． Check 116
- 8. 5. 4．Installation 117
- Seat cushion 118
- Fuel tank 119
- 9. 3 Fuel tank/Seat cushion 121
- 9. 3. 1 Disassembly 121
- 9. 3. 1 Installation 121
- X. Lubricating system 123
- 10. 2Fault Diagnosis 124
- 10. 3 Engine oil pump 125
- 10. 3. 1 Disassembly 125
- 10. 3. 2 Installation 127
- XI. Carburetor 129
- XII Cylinder head/Valve 133
- 12. 1 Service Data 134
- 12. 2 Fault Diagnosis 134
- 12. 3 Cylinder head 135
- Valve locking clamp 136
- Micrometer 136
- 12. 4 Inspection 137
- Reamer 140
- 12. 7 Installation 142
- 13. 2Fault Diagnosis 146
- 13. 3 Cylinder block 146
- 13. 4 Piston 147
- XIV Crankcase 150
- 14. 1 Service Data 151
- 14. 3 Crankcase 152
- 14.4 Clutch 154
- Shell components 155
- Center bearing support 155
- Pressure plate 155
- Plug gauge 156
- Driven friction disc 156
- Thickness 156
- Free length 156
- Needle roller bearing 157
- Principal shaft assembly 158
- Vice shaft assembly 158
- 14.4 Gearshift Mechanism 159
- Measuring point 161
- Point of measuring the 161
- Vernier caliper 163
- Width of the lock slot 163
- 14.6 Gear box assembly 164
- Wheel gear surface 165
- Drive claw 165
- ⅩⅦ Emission Control System 168
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