Zhejiang Qianjiang Motorcycle RKV 200 Service Manual download pdf (Page 80)

assemblies.

Confirm uncontinuity of armature shaft among surfaces of commutator.

Inspect for continuity of starter motor housing.

Confirm incontinuity between conducting terminal and starter motor housing.

Inspect continuity between conducting terminal and brush.

Replace it with a new one if abnormality exits.

Inspect carbon brush holder for continuity. If there is continuity, replace it.

Measure carbon brush length.

Service limit: replace it when it is shorter than 8.5mm

Check rotation smoothness of the needle bearing in the front cover and whether it is loosened

when it is pressed in.

If there is abnormality, replace it with a new one.

Check if the oil seal is worn or damaged.

3.3.4 Assembly

Apply lubricating grease on the oil seal in the front cover.

Install brush onto the carbon brush holder.

Apply lubricating grease on movable parts at both ends of

brush shaft.

Press carbon brush into its holder and install front cover of

electrodes.

* Attention

• There should be no hurt on the contact surface of carbon brush and armature. Take care.

• Installation shaft of armature cannot hurt lip of oil seal. Take care.

Install a new O ring onto the front cover.

Align and install the boss of motor housing to the recess of front cover.

Tighten housing screws.

* Attention

When assembling housing and front cover, armature can work as a magnet to easily pull the front

cover up; and then gently press it down with hands to complete the assembly.

3.3.5 Installation

Install lead wire of starter motor and be sure to install the dust seal.

Check if the O ring is damaged and replace it with a new one if it is inspected as abnormal.

Apply some engine oil onto the O ring and then install the starter motor.

Install rear brake wire clip.

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Zhejiang Qianjiang Motorcycle RKV 200 Service Manual Page 80