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RKV 200
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Zhejiang Qianjiang Motorcycle RKV 200 Service Manual Page 18
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Content
2
Preface
5
Service Data
6
Maintenance Regulations
7
Identification of motorcycle
10
Special Tools
11
2.Toes for chassis overhaul
14
Specifications (QJ200-2A)
17
Fault Diagnosis
19
Diagnosis procedures
19
Basic Data
47
Specifications
48
Engine oil/Oil filter
50
Spark plug
52
Carburetor
54
Ignition timing
54
Engine oil
55
Engine oil replacement
56
Drive chain slackness
56
Front brake clearance
57
Brake pedal clearance
57
Headlamp
58
Front/rear suspension
59
Bolt/nut/fasteners
59
Wheel rim/tire
60
Tire Specifications
60
Charging system
62
Ⅰ Battery/Charging System
63
1.2 Fault Diagnosis
64
1.3 Battery
65
1.3.1 Battery Removal
65
1.3.2 Charging
65
1.4 Charging system
66
1.4.1 Short circuit test
66
67
1.6 Magneto charging coil
67
Inspection
67
Ignition System
70
Ⅱ Ignition System
71
2.2 Fault diagnosis
72
2.3 Ignition system
73
2.3.3 Trigger
74
2.4 CDI Assembly
75
2.4.1 System Inspection
75
2.5 Ignition coil
75
2.6 Trigger
76
Starting System
77
Ⅲ Starting System
78
3.2 Fault Diagnosis
79
3.3 Starter Motor
79
3.3.4 Assembly
80
3.4 Starter Relay
81
Bulbs/Switches/Instruments
82
4.2 Fault Diagnosis
84
4.5.1 Removal
85
4.5.2 Installation
85
4.6 Instrument
86
4.7 Main switch
86
4.8 Electric horn
87
4.9 Handle switch
87
Front Hydraulic Brake
89
Rear Hydraulic Brake
90
Ⅴ Braking System
91
5.2 Fault Diagnosis
92
5.3 Front Hydraulic Brake
92
5.3.2 Inspection
93
5.3.3 Installation
93
5.4 Rear Hydraulic Brake
94
5.4.3 Installation
95
Exterior
96
Front wheel
98
Steering handlebar
99
Front fork
100
7. 1 Service Data
101
7. 2 Fault Diagnosis
101
7. 3 Front wheel
102
7. 3. 2 Check
103
7. 3. 3 Replacing bearing
103
7. 4 Steering handlebar
104
7. 5 Front fork
105
7. 5. 3 Installation
106
Rear wheel
107
Rear shock absorber
108
Rear swing arm
109
Chain drive assembly
110
8. 1 Service Data
111
8. 2Fault Diagnosis
111
8. 3 Rear wheel
112
QJ200-2A Rear wheel
113
8. 5 Chain drive assembly
115
8. 5. 2. Check
116
8. 5. 4.Installation
117
Seat cushion
118
Fuel tank
119
9. 3 Fuel tank/Seat cushion
121
9. 3. 1 Disassembly
121
9. 3. 1 Installation
121
X. Lubricating system
123
10. 2Fault Diagnosis
124
10. 3 Engine oil pump
125
10. 3. 1 Disassembly
125
10. 3. 2 Installation
127
XI. Carburetor
129
XII Cylinder head/Valve
133
12. 1 Service Data
134
12. 2 Fault Diagnosis
134
12. 3 Cylinder head
135
Valve locking clamp
136
Micrometer
136
12. 4 Inspection
137
Reamer
140
12. 7 Installation
142
13. 2Fault Diagnosis
146
13. 3 Cylinder block
146
13. 4 Piston
147
XIV Crankcase
150
14. 1 Service Data
151
14. 3 Crankcase
152
14.4 Clutch
154
Shell components
155
Center bearing support
155
Pressure plate
155
Plug gauge
156
Driven friction disc
156
Thickness
156
Free length
156
Needle roller bearing
157
Principal shaft assembly
158
Vice shaft assembly
158
14.4 Gearshift Mechanism
159
Measuring point
161
Point of measuring the
161
Vernier caliper
163
Width of the lock slot
163
14.6 Gear box assembly
164
Wheel gear surface
165
Drive claw
165
ⅩⅦ Emission Control System
168
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